08-03-2009, 04:53 PM
Don, e-paw, Josh, Stein, thank you for your kind comments.
Now that the walls are up, I can turn to what I like doing most: detailing. Yesterday I worked with styrene, so I thought it would be nice to do something else today. I need burglar bars for the doors and the windows and I think they are best made from brass. To do these burglar bars I use .020", .032" brass wires and a .040" U-shaped brass profile.
First step is to do an exact drawing that will act as a template to place the pieces.
![[Image: challenge10.jpg]](http://www.cnw.mattheydesign.de/challenge10.jpg)
Then I cut the pieces and fix them to the drawing with paper masking tape (that tape you use when painting walls).
![[Image: challenge13.jpg]](http://www.cnw.mattheydesign.de/challenge13.jpg)
![[Image: challenge14.jpg]](http://www.cnw.mattheydesign.de/challenge14.jpg)
When all the pieces are in place, I carefully peel off the paper.
![[Image: challenge15.jpg]](http://www.cnw.mattheydesign.de/challenge15.jpg)
The last step is to add a few strips of tape to the other side, to make sure that all stays in place. Now it is ready for being soldered.
![[Image: challenge16.jpg]](http://www.cnw.mattheydesign.de/challenge16.jpg)
Now it is ready for being soldered.
![[Image: challenge18.jpg]](http://www.cnw.mattheydesign.de/challenge18.jpg)
The first burglar bar I finished today is the big one for the loading door. I added little pins to the backside to make it easier to fix it to the wall.
![[Image: challenge11.jpg]](http://www.cnw.mattheydesign.de/challenge11.jpg)
![[Image: challenge12.jpg]](http://www.cnw.mattheydesign.de/challenge12.jpg)
Now that the walls are up, I can turn to what I like doing most: detailing. Yesterday I worked with styrene, so I thought it would be nice to do something else today. I need burglar bars for the doors and the windows and I think they are best made from brass. To do these burglar bars I use .020", .032" brass wires and a .040" U-shaped brass profile.
First step is to do an exact drawing that will act as a template to place the pieces.
![[Image: challenge10.jpg]](http://www.cnw.mattheydesign.de/challenge10.jpg)
Then I cut the pieces and fix them to the drawing with paper masking tape (that tape you use when painting walls).
![[Image: challenge13.jpg]](http://www.cnw.mattheydesign.de/challenge13.jpg)
![[Image: challenge14.jpg]](http://www.cnw.mattheydesign.de/challenge14.jpg)
When all the pieces are in place, I carefully peel off the paper.
![[Image: challenge15.jpg]](http://www.cnw.mattheydesign.de/challenge15.jpg)
The last step is to add a few strips of tape to the other side, to make sure that all stays in place. Now it is ready for being soldered.
![[Image: challenge16.jpg]](http://www.cnw.mattheydesign.de/challenge16.jpg)
Now it is ready for being soldered.
![[Image: challenge18.jpg]](http://www.cnw.mattheydesign.de/challenge18.jpg)
The first burglar bar I finished today is the big one for the loading door. I added little pins to the backside to make it easier to fix it to the wall.
![[Image: challenge11.jpg]](http://www.cnw.mattheydesign.de/challenge11.jpg)
![[Image: challenge12.jpg]](http://www.cnw.mattheydesign.de/challenge12.jpg)
![[Image: challenge17.jpg]](http://www.cnw.mattheydesign.de/challenge17.jpg)
Kurt