05-02-2012, 12:32 PM
While I was looking for suitable styrene profiles for the corrugation, I had a quite simple idea how to shape the trapezoids myself. I made a little jig from an U-shaped brass profile …
![[Image: ps6.JPG]](http://www.cnw.mattheydesign.de/ps6.JPG)
… that is how it works: I cut a 2 x 5 mm styrene strip, put it into the jig and hold it in place with the little brass bar you can see in the pic above.
![[Image: ps7.JPG]](http://www.cnw.mattheydesign.de/ps7.JPG)
Then I scrape off the plastic until it is flush with the jig. After turning the styrene strip around and doing the other side I only have to sand it to get a perfectly shaped strip for the currugation.
![[Image: ps8.JPG]](http://www.cnw.mattheydesign.de/ps8.JPG)
Simple solution – wonder why it took me several days to figure that out.
… that is how it works: I cut a 2 x 5 mm styrene strip, put it into the jig and hold it in place with the little brass bar you can see in the pic above.
Then I scrape off the plastic until it is flush with the jig. After turning the styrene strip around and doing the other side I only have to sand it to get a perfectly shaped strip for the currugation.
Simple solution – wonder why it took me several days to figure that out.
Kurt
