CNW1961's Scratchbuild '09 Summer Challenge
#12
Don, e-paw, Josh, Stein, thank you for your kind comments.

Now that the walls are up, I can turn to what I like doing most: detailing. Yesterday I worked with styrene, so I thought it would be nice to do something else today. I need burglar bars for the doors and the windows and I think they are best made from brass. To do these burglar bars I use .020", .032" brass wires and a .040" U-shaped brass profile.

First step is to do an exact drawing that will act as a template to place the pieces.

[Image: challenge10.jpg]

Then I cut the pieces and fix them to the drawing with paper masking tape (that tape you use when painting walls).

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When all the pieces are in place, I carefully peel off the paper.

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The last step is to add a few strips of tape to the other side, to make sure that all stays in place. Now it is ready for being soldered.

[Image: challenge16.jpg]

Now it is ready for being soldered.

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The first burglar bar I finished today is the big one for the loading door. I added little pins to the backside to make it easier to fix it to the wall.

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Kurt
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