03-23-2010, 09:25 PM
We drill a small hole, sized for a .032 spring steel wire (music wire). Drill the hole in the handle right by the screw eye.
![[Image: image.php?album_id=125&image_id=2326]](http://www.the-gauge.net/forum/gallery/image.php?album_id=125&image_id=2326)
Insert the spring wire into the hole. Bend the wire so that it is firmly attached to the switch handle.
![[Image: image.php?album_id=125&image_id=2327]](http://www.the-gauge.net/forum/gallery/image.php?album_id=125&image_id=2327)
Next comes the bracket. This is 1 1/2 inch x 1 1/2 inch aluminum angle, 1/16 inch thick.
![[Image: image.php?album_id=125&image_id=2328]](http://www.the-gauge.net/forum/gallery/image.php?album_id=125&image_id=2328)
Cut the bracket as shown. I have a band saw so the work went smoothly. Could use a hacksaw if that's all you have.
![[Image: image.php?album_id=125&image_id=2329]](http://www.the-gauge.net/forum/gallery/image.php?album_id=125&image_id=2329)
Break the fingers out of the cut area, and bend the other cut piece up 90 degrees:
![[Image: image.php?album_id=125&image_id=2330]](http://www.the-gauge.net/forum/gallery/image.php?album_id=125&image_id=2330)
continued....
Insert the spring wire into the hole. Bend the wire so that it is firmly attached to the switch handle.
Next comes the bracket. This is 1 1/2 inch x 1 1/2 inch aluminum angle, 1/16 inch thick.
Cut the bracket as shown. I have a band saw so the work went smoothly. Could use a hacksaw if that's all you have.
Break the fingers out of the cut area, and bend the other cut piece up 90 degrees:
continued....
Three Foot Rule In Effect At All Times
